ENGINE ASSEMBLY > INSTALLATION

1. INSTALL NO. 1 CRANKSHAFT POSITION SENSOR PLATE

2. INSTALL FLYWHEEL SUB-ASSEMBLY

3. INSTALL CLUTCH DISC ASSEMBLY

4. INSTALL CLUTCH COVER ASSEMBLY

5. INSPECT AND ADJUST CLUTCH COVER ASSEMBLY

6. INSTALL CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY

7. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

8. INSPECT CLUTCH PIPE LINE

9. INSTALL CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

10. INSTALL BLEEDER TO ACCUMULATOR TUBE

11. INSTALL MANUAL TRANSAXLE ASSEMBLY

12. INSTALL CRANKSHAFT POSITION SENSOR

13. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY

14. INSTALL MANIFOLD SUPPORT BRACKET

15. INSTALL NO. 2 MANIFOLD SUPPORT BRACKET

16. INSTALL NO. 2 TURBO INSULATOR

17. INSTALL ENGINE WIRE

18. INSTALL STARTER ASSEMBLY

19. INSTALL NO. 3 AIR HOSE

20. INSTALL NO. 2 RADIATOR HOSE

21. INSTALL NO. 5 WATER BY-PASS HOSE

22. INSTALL NO. 1 AIR HOSE

23. INSTALL COOLER COMPRESSOR ASSEMBLY (w/ Air Conditioning System)

24. INSTALL ENGINE MOUNTING INSULATOR LH

25. SET ENGINE MOUNTING INSULATOR RH

26. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

27. INSTALL ENGINE MOVING CONTROL ROD

28. INSTALL ENGINE MOVING CONTROL ROD COVER (for Cold Area)

29. CONNECT SUCTION HOSE SUB-ASSEMBLY (w/ Air Conditioning System)

30. CONNECT DISCHARGE HOSE SUB-ASSEMBLY (w/ Air Conditioning System)

31. INSTALL FRONT FRAME ASSEMBLY

32. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH

33. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH

34. INSTALL FRONT AXLE ASSEMBLY LH

35. INSTALL FRONT AXLE ASSEMBLY RH

36. INSTALL FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH

37. INSTALL FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH

38. INSTALL TIE ROD END SUB-ASSEMBLY LH

39. INSTALL TIE ROD END SUB-ASSEMBLY RH

40. INSTALL FRONT STABILIZER LINK ASSEMBLY LH

41. INSTALL FRONT STABILIZER LINK ASSEMBLY RH

42. INSTALL FRONT SPEED SENSOR

43. INSTALL FRONT AXLE HUB NUT LH

44. INSTALL FRONT AXLE HUB NUT RH

45. INSTALL TAIL EXHAUST PIPE ASSEMBLY

46. INSTALL CLUTCH HOSE

47. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY

48. INSTALL NO. 1 AIR TUBE

49. INSTALL NO. 2 AIR HOSE

50. INSTALL NO. 1 RADIATOR HOSE

51. CONNECT OUTLET HEATER WATER HOSE

52. CONNECT INLET HEATER WATER HOSE

53. CONNECT UNION TO CONNECTOR TUBE HOSE

54. INSTALL FAN AND GENERATOR V BELT

55. INSTALL NO. 2 IDLE PULLEY ASSEMBLY (w/ Air Conditioning System)

56. INSTALL NO. 1 V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT (w/ Air Conditioning System)

57. ADJUST NO. 1 V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT (w/ Air Conditioning System)

58. CONNECT ENGINE WIRE

59. CONNECT NO. 2 FUEL HOSE

60. INSTALL INJECTION PUMP TO FUEL FILTER FUEL HOSE

61. INSTALL FUEL FILTER ASSEMBLY

62. INSTALL NO. 2 BATTERY CARRIER

63. INSTALL BATTERY TRAY

64. INSTALL BATTERY

65. INSTALL BATTERY CLAMP SUB-ASSEMBLY

66. INSTALL AIR CLEANER HOSE ASSEMBLY

67. INSTALL ENGINE COVER ASSEMBLY

68. INSTALL COWL PANEL SUB-ASSEMBLY

69. INSTALL INTERCOOLER ASSEMBLY

70. CONNECT NO. 3 AIR HOSE

71. CONNECT NO. 2 AIR HOSE

72. INSTALL RADIATOR RESERVE TANK ASSEMBLY

73. INSTALL RADIATOR ASSEMBLY

74. ADD MANUAL TRANSAXLE OIL

75. FILL BRAKE FLUID RESERVOIR WITH BRAKE FLUID

76. BLEED CLUTCH LINE

77. CHECK BRAKE FLUID LEVEL

78. ADD ENGINE OIL

79. ADD ENGINE COOLANT (w/o Combustion Type Power Heater)

80. ADD ENGINE COOLANT (w/ Combustion Type Power Heater)

81. BLEED AIR FROM FUEL SYSTEM

82. INITIALIZATION AND REGISTRATION

83. CHARGE REFRIGERANT (w/ Air Conditioning System)

84. WARM UP ENGINE (w/ Air Conditioning System)

85. INSPECT REFRIGERANT LEAK (w/ Air Conditioning System)

86. INSPECT MANUAL TRANSAXLE OIL LEVEL

87. INSPECT FOR OIL LEAK

88. INSPECT FOR COOLANT LEAK

89. INSPECT FOR FUEL LEAK

90. INSPECT FOR EXHAUST GAS LEAK

91. INSPECT FOR OIL LEAK

92. INSTALL FRONT FLOOR COVER RH

93. INSTALL FRONT FLOOR COVER LH

94. INSTALL NO. 3 ENGINE UNDER COVER

95. INSTALL ENGINE UNDER COVER

96. INSTALL FRONT WHEELS

97. ADJUST FRONT WHEEL ALIGNMENT

98. CHECK ABS SPEED SENSOR SIGNAL